Energy

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Energy

With an ever-growing global demand for energy, the need for clean and efficient sources is greater than ever before.

We are working with some of the world’s leading companies to develop clean, local sources of energy generation, whilst dramatically improving efficiency and energy security.

Cathode Air Pre Heater
As a result of many years of work Senior has developed a CAPH for use in fuel cell microCHP systems, using Aluchrom, which gives significantly reduced Cr evaporation compared to our competitor’s alternatives.

At high temperatures Cr evaporates from traditional 300 series stainless steels and inconels causing contamination and reduced performance to the fuel cell. Our CAPH has proven its robustness through millions of hours of in-field and laboratory testing.

We are working with a number of the world’s leading Fuel Cell and mCHP system manufacturers to bring this solution to market at an affordable price to the end user.

  • Flexible Exhaust Connectors

    Senior Flexonics is the world’s leading supplier of exhaust connectors. We design, Engineer and manufacture non-load supporting under body flex and self supporting flex couplings to match each vehicle’s unique platform.

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  • Fluid Transfer Tubing

    Senior Flexonics Engineers and manufactures fluid transfer tubes, including turbo oil drain tube assemblies, for the world’s leading brands.

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  • Battery Thermal Management

    Our Battery Thermal Management systems are designed to maintain stack temperatures within extremely tight tolerances, ensuring safety, performance and battery life are optimised.

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  • Fuel Cell & Range Extender Heat Exchangers

    Range autonomy is one of the main barriers for the commercial success of electric vehicles, and extending the vehicle's range when the battery is depleted helps alleviate range anxiety.

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  • Recuperators and Cathode Air Preheaters (CAPH)

    Senior has developed high efficiency recuperators and cathode air pre-heaters capable of operating at extreme temperatures for prolonged periods of time. Applications include mCHP systems and range extenders, among others.

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