Flexible Connectors

Solutions engineered to accommodate movement, vibration and thermal expansion in demanding environments.

Flexible Connectors & Bellows

Senior design and manufacture a comprehensive range of flexible connectors and bellows with a wide variety of configurations.

On receipt of our customer’s brief, we design and manufacture according to exact specifications:

  • Transverse or longitudinal engine orientation

  • Exhaust hanger quantity and location

  • Available packaging area in vehicle exhaust

  • Exhaust gas temperatures at various locations in the system

  • Primary need/function e.g. durability, NVH, assembly, thermal expansion

  • Manufactured in stainless steel and exotic alloys

  • Produced using welding (TIG, MIG & laser)

  • Utilised widely in the transfer of gas at extreme temperatures

  • Advanced technologies including bellow, liner and mesh variations

  • Decades of field data and applied experience

Our mechanical or hydroformed bellows are engineered and fabricated with the optimum combination of alloy, diameter, length, convolutions and wall thickness.

Our bellows are developed for customer specific applications. They are routinely manufactured in thin wall stainless steel and incorporate a wide range of features including: internal lining, single or double ply and outer mesh.

  •  Truck, Passenger Car & Off-Highway

  • Hydrogen Combustion Engines or Fuel Cell Vehicles

  • Hybrid Powertrains

  • Internal Combustion Engines

Our engineers work closely to:

  • Satisfy durability requirements

  • Reduce the transfer of stress and vibration to the system

  • Improve noise, vibration & harshness (NVH)

  • Meet the overall goal to improve system longevity and reliability

Depending on customer requirements, our bellows are manufactured with a range of interfaces from standard flanges to bespoke gaskets.